Die-Cutting & Gluing
Flatbed die-cutting is the most agile manufacturing route for corrugated packaging.
We have invested heavily in this equipment as it allows us to produce almost any design of corrugated packaging. This versatile machinery gives us the production capabilities needed to apply our designers innovative solutions to mass manufacturing, allowing us to produce market leading products.
In 2022 we invested over £1million in die-cutting and gluing
Our portfolio of die-cutting and gluing equipment includes:
- Two Eterna Elite Flatbed Die-cutters – Running Speed: 5,000 boxes per hour each.
- Bobst 165 Expertfold Multipoint Straight Line and Crash Lock Folder Gluer – Running Speed: 12,000 Glued Boxes per hour.
- Brausse Multipoint Straight Line and Crash Lock Folder Gluer – Running Speed: 6,000 Glued Boxes per hour.
Examples of our work
Sales Process/Timeline
Initial Enquiry
To speak with one of our dedicated Sales Managers, you can either call us on 01270 878747 or send us an email at sales@cardway.co.uk.
During this conversation the Sales Manager will try and establish the following:
1. The style of box you are after.
FEFCO codes are the internationally applied system for corrugated packaging design.
2. The size and dimensions of the box.
3. Any print and artwork requirements.
4. The material required.
This is determined by how strong the box needs to be and if there are any print requirements.
5. The order quantities and frequencies you will require.
Design and Sampling
Once the Sales Manager has all of the relevant information, they will brief the enquiry to our design team.
The design team will use our CAD design software and plotting table to create different concepts and designs.
We will deliver the samples to you, free of charge for testing.
Artwork Creation
Once the design and style of the packaging has been agreed, the Sales Manager will supply a 2D drawing of the box called a cutter guide.
If the customer has their own design facilities, they can apply their artwork to the cutter guide.
If these facilities are not available, our designers will help create the artwork with you.
Quotation
The Sales Manager will provide a quote upon your request. The quote is usually shown as a price per 1000 units delivered. There are a few factors that will effect a quotation:
1. The order quantity.
2. The grade of paper required.
3. The style of box and therefore, manufacturing route.
4. The ink coverage and number of colours required.
Final Sign off And Product Activation
The final step before we proceed to manufacturing is Product Activation. Here the Production Director will conduct one final review of the design to check that there are no errors.
During this process the Sales Manager will ask the customer for final approval of the artwork and cutter guide.
Once customer approval has been received and the product has been activated we will proceed to manufacturing.
Manufacture and Deliver
After receiving a customer order our Sales Administrators will acknowledge a delivery date based on the customers requested date or on our lead time.
Once produced, we will deliver your products in one of our own curtain sided vehicles.
USPs
Service
Service Excellence is at the heart of our companies values and is the key to our continued growth and success.
Low MOQ's
Our business model enables us to cater a variety of customers. Whether you're a Start Up or an MNC, we will do our best for you.
Agility
Our Just In Time approach to manufacturing enables us to react quickly to order amends such as pull forward requests.
Machinery
Our market leading machinery delivers high levels of efficiencies and enables us to supply top quality packaging at competitive prices.
What our clients say
Other services
Transit Cases
Industrial transit cases supplied with either a white or brown outer paper. Our high quality 3 colour case maker enables our customers to add company branding to their packaging
Shelf Ready Packaging
Packaging designed to enhance in-store visibility by allowing your products to stand out in the crowded retail environment. These SRP's are perforated to create a tear off top, enabling your products to be displayed on-shelf
eCommerce
Maximise the effect of you customers unboxing experience. We will design an create a bespoke and innovative packaging solution that will showcase your brand and leave a desired first impression with your customers
Display Packaging
Enhance your brand awareness and boost impulse sales with a custom display packaging design. Our display units are made from a high quality paper that allows for a pristine print finish.